Mr Deck Showpiece Decks and Arbors

PrimoPlankSolid-plastic lumber

Made from 95% recycled plastic bottles


The Huss-Thomas project  (cedar-colored)                         

  

 

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Click here for more photos of the Huss-Thomas Project.

I just love it! I am writing you this note to let you know how pleased I am with my new PrimoPlank deck. I have spent many years sanding, staining, and painting wooden decks and I am very relieved that this deck will eliminate all that maintenance. Now I just hose off the PrimoPlank and it looks brand new. I don't have to worry about removing the finish when cleaning it, either.

As you know, I was initially concerned that a synthetic material would be slippery when wet, I became thoroughly convinced otherwise after the first time I got out from the spa with soaking wet feet.

During hot days the material actually seems cooler on my bare feet than my old wooden deck. And, no more protruding nails, splinters and rotten boards! I am not only pleased with the PrimoPlank product, but with your workmanship on the deck as well. The framing is exceptionally sturdy and there is no bowing in the plank. You have finished the deck so nicely with even spacing, a border, rails, beveled corners, and fascia boards.

It's better than I anticipated. I now suspect my PrimoPlank deck will outlive me !

Thank you, Mr. Deck
Dawn Huss

 

 The Cruz project  (redwood-colored standard grade)

           Click here for more Photos of the Cruz Project.

This solid polyethylene plastic lumber is the most realistic synthetic decking product available anywhere.  Mr. Deck has installed just about every brand of plank on the market and the planking shown in photos on this page are the ones I have selected to market under my own name-brand product. I've given it the name, PrimoPlank™, because these truly are the very best plastic planks that I have ever come across. Polyethylene plastic has so many advantages over other materials that when I saw how these  products turned out I made it my business to become a California distributor for the best of them.

And you can count on this -- I will not install anything but this solid-plastic plank. As a designer and builder of some of the most beautiful decks in all of California, frankly I'm getting tired of seeing my creations deteriorating from just neglect or ignorance.

Click here for more photos of the Fagan project.

Above is the Fagan redwood deck photographed in 2001, which made the front cover of Home Mechanix Magazine back in 1987. Trashed over 14 years! Well now all my new customers can neglect and forget and I'll not get discouraged any more. This PrimoPlank is backed by a 20 year warranty!

Below is a section of the Stark project which uses driftwood-colored standard grade PrimoPlank right alongside concrete and masonry. You couldn't do that with wood or composites because clean-up takes a wipe-down with full-strength hydrochloric acid. Click here to see what redwood would have looked like after grouting was done.

The Stark project  (light-gray color)

Click here for more photos of the Stark project.

PrimoPlank has the same dimensions as regular 2 x 6 wooden plank. It also comes in matching 2x2, 2x4, 2x8, 2x10 and 4x4 boards of the same material and colors for making seats and railings. It comes in standard lengths of 12 and 16 ft, but we can provide custom lengths from 8 to 24 ft for a premium.

It all comes in a variety of colors --  blue-gray, beige oak, cedar, redwood, weathered wood, teak, yellow pine & white. The white and beige oak can be used for railings and facia. It can also be used for step risers to create a permanently two-toned accent deck.

PrimoPlank is 100% solid plastic.  It's made from recycled plastic containers and is UV (ultraviolet light) stabilized so it won't break down in the sunlight. Made from the same material as the containers used for transporting hydrochloric acid, this stuff is chemically indestructible.

The Mattson project (cedar-color)

Click here for more photos of the Mattson project.

This deck incorporates almost every feature that we have done in the past with redwood decks. Those cabinet doors in the rain-proof built-in cabinet were fabricated for us from the same PrimoPlank by a professional cabinet-maker.

This deck clearly demonstrates how tight the joints in solid-plastic can be made.  And these joints will stay tight -- because for screws, the solid-plastic is tightly self-threading; there is just no way screw-fasteners will ever become loose in solid-plastic and allow the joined segments to pull away as with wood or composites.

I was fully aware of the quality of Mr. Deck's work and designs from his portfolio, but amazement is the word that best describes my reaction to the finished product that Mr. Deck built for me. I can unequivocally say the same for the reaction of my guests.

I was not prepared for how fantastic the completed deck would actually look. The solid-plastic lumber has textures and color variations that make you think when you first see it that it is actually wood! At night the low-voltage lighting actually enhances this effect.

My deck has been in constant use since it was completed in late August "02. When I have guests over I deliberately make no mention of plastic. Only after they have been on the deck for awhile do they get the sense that "Hey, this isn't wood"! That's been the reaction among the majority of my friends who hadn't already seen the deck being built.

Two of the biggest reasons I chose to go with this plastic material were looks and upkeep. Besides the beautiful appearance, the maintenance for me is minimal -- grease, wine, bird droppings, all wash off easily without leaving any stain. The chlorinated hot tub water doesn't discolor the planking either like it would if my new deck were planked with customary redwood.

It is a great relief to know that I don't have to seal and stain it every year just to keep it looking nice.

This plastic deck has truly been an enhancement to the comfort of my house, not to mention the sustainable value-added. The premium I paid was well worth it.

Ron Mattson                     

Below is the VandenBerg project which also uses cedar-colored  PrimoPlank for planking, seats and railing caps.

The VandenBerg project  (light-oak-color)

 
Click here for more photos of the VandenBerg project.

Below is the all-plastic Taxera project whose brilliant-white PrimoPlank railing and facia define this multilevel deck.

The Taxera project (brilliant white for railing, cedar-color for planking)

Click here for more photos of the Taxera project

Below is a small deck with lots of interesting designer elements all made from above-grade PrimoPlank using light-oak colored planking and chestnut color for accent pieces: curved seats, air-conditioner covers, fold-down wall-table and curved border strip.

Click here for detailed photos of the designer elements in the photo above.

The photo to the left is a balcony deck with stairs built from above-standard grade PrimoPlank just about 100 ft from the Pacific ocean. Stainless steel screws were used throughout.

All of the other balcony decks in this resort town look just like the one next door. This deck will never look like that -- and it will never need renovating or painting.

Here's an arched bridge that makes use of above-standard PrimoPlank in a predominantly painted cedar structure. The laminated supporting arches, planking and railing caps are all made from rosewood colored PrimoPlank. The decorative band under the railing caps and the decorative arched valences under the canopy are made from post-yellow PrimoPlank. So are the trellises to each side the bridge. Both colors are special-order.

The treads will withstand all the wear and tear of travel over the years and clean up with an occasional hosing-off. Of course, the cedar portion will require yearly staining.

Click here for more information about this project.

Below is a designer railing made from solid-plastic white PrimoPlank and planked with redwood color Primo-Plank. It incorporates Deckorator's 1-inch wide black-metal architectural balusters. This combination provided a sharp looking railing that doesn't obstruct the panoramic vista seen from the deck of Mariners Cove off San Francisco Bay.

Here's a deck, sloped at ¼ inch per foot, planked with tightly-set embossed-grain tongue & groove (1x6 T&G) light-oak colored PrimoPlank. It has see-thru lean-out railings of chestnut colored PrimoPlank 2x4, 2x6 and 4x4s that frame-in 32-inch black steel-tube fencing panels. Even the 6-foot fence at the far end has been constructed entirely from the same PrimoPlank materials.

Click here for detailed photos of the designer elements in the above photos.


 

Here's a square 2nd-story deck with a red-wood railing that was reconfigured to have a bowed front side and given a two-color solid-plastic railing of dove-gray and white PrimoPlank. The color-match is near exact and will remain like that without ever need-ing to be painted.

Below is the Olea project which uses weathered-wood colored PrimoPlank for the decking and brilliant white PrimoPlank for the facia, railings, newels, post cladding and turned balusters.

Click here for detailed photos of the designer elements in the photo above.
 

Below is the Stein project designed by Mr. Deck and built by a local contractor in Smithfield Virginia. It uses our cedar colored PrimoPlank for planking and our brilliant-white solid-plastic PrimoPlank for our turned balusters and newels.

Click here for info on PrimoPlank Balusters and Newels,

Below is an arbor made entirely (100%) from white PrimoPlank. When used in a stressed-symmetrical design, it's sturdy and robust.

Warning
: Don't try using PrimoPlank for flat arbors or flat patio-covers because the framework will sag. (Click here to see an example of a disastrous arbor built with solid-plastic by a misinformed contractor ignorant of the techniques for doing this type arbor.)

Click here for more photos of this arbor project.

Below is a flat but curved arbor whose entire canopy and post-cladding are made from our white PrimoPlank. Only the bottom portions of the double stub-beams supporting the plastic curved rails and posts are wooden.

Click here for more photos of this arbor project.
 

Renovating an old deck with PrimoPlank

How to renovate your existing wooden deck cheaply once and for all.

If you have a deck whose frame is in good shape but are tired of the planking looking crappy or having to refinish it every couple of years, click here to see how to renovate it very easily and inexpensively with PrimoPlank, and do it without having to rebuild your deck.


Click here for a Readers Digest article, with detailed and complete step-by-step instructions and photos, on how to revive a wooden deck.

Do you really want to go through this every other year?

   

My email letter to Lowe's regarding their article touting the glory of composite planking (which they sell) posted on the internet in 2007

Your Lowe’s article on 100% solid-plastic decking (not a plastic-wood composite like you are now retailing) is absolutely wrong on a number of key issues."

First, solid plastic decking does not heat up in the sun more than wood. Because plastic is a heat conductor, it gets only so warm before it begins to dissipate heat below the deck on its underside."

Second, the plastic decking is not slippery in the rain or with wet feet. Polyethylene plastic has the property that it has even more traction when wet. Vacuum-packed plastic produce-bags in the grocery store are made from polyethylene plastic and are easily opened by wetting the thumb and index finger and pinching them in opposite directions across the top of the bag. Plastic on plastic is slippery but that’s not what the soles of our shoes are made with. It has high traction for rubber soles."

Third, polyethylene does not fade in color from the sun. I have decks over 11 years old now in sunny California that have not faded one iota. Whites did not yellow and dark redwood colored planks never lightened. I'll take anybody (at their expense) out to see the Taxera project built in 1999 and it looks like it was just built yesterday. Show me a composite that can meet that challenge."

Nobody has more experience with this solid polyethylene 100% plastic than I do since Mr. Deck was the first deck-builder to introduce PrimoPlank into California back in 1997."

Robert Hauck -- also known as Mr. Deck nation-wide"

   


Building a Dock with PrimoPlank

How a floating dock may be constructed entirely from PrimoPlank.

If you have a floating dock that needs replacing or a new one to built from scratch, click here to see how it can be done with PrimoPlank.

 

 

How to buy our PrimoPlank

Please read the technical and comparison information before contacting me -- I just don't have the time to educate the public on a one-to-one basis. This is my complete technical discussion. If you have a concern that I didn't address here, then by all means contact me to discuss it. Otherwise coming to me well informed beforehand will will go a long ways toward our having a much better dialog within my brief window of available time.

Click here for technical discussions of the properties of PrimoPlank, such as color integrity,  cleaning and recommended installation considerations and techniques.

Click here for comparisons of PrimoPlank with composites such as Trex, Weatherbest, and Timbertech and PVC planking such as Sheerline, BrockDeck and Heritage.


Related PrimoPlankTM Products

 

SnapTap Gutters

For those of you who want to keep your deck dry below, for storage or a deck
over a deck, click here to see Mr. Deck's
patented SnapTap™ gutter system using pre-slotted PrimoPlank.
You need to be located in California to get the pre-slotted plank.

 

 

PrimoPlank
Spiral Staircases

If you are contemplating a second-story deck made from PrimoPlank you may also be interested in Mr. Deck's spiral staircase kits -- made entirely with PrimoPlank material.

Click here for a complete description of these auxiliary structures.

 

PrimoPlank Trellises

Here's a whole new concept in trellises made possible by both the strength and bendability of solid-plastic. Click here
to learn more about our designer trellises made from PrimoPlank.

 

  

All-plastic BBQ Canopy

Here's an all-plastic canopy that is used as a shade-cover for outdoor BBQs and  island bars. To learn more click here.

       

PrimoPlank Fold-down Wall-table Kits (Patent No. 7,464,652 B2, 2008)

Because it's made from our solid-plastic PrimoPlank it's almost self-cleaning -- once placed in the hanging position, all the food crumbs and sauce spills will wash right off with spray from a garden hose -- no wipe-down or towel-drying needed -- you're finished.

Click here to learn more.                        

Click here to contact Mr. Deck.


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