Mr Deck Showpiece Decks and Arbors

Projects
          The Ali Mira Project

 
 Architectural-Structure US Copyright VA 1-627-359 issued  9/11/07

Open-Top Sloped Radial-Canopy Arbors

Both arbors are nearly identical except that they are reversed front to back. This is a brand new style of arbor -- completed in August 2007. Outside of the stainless-steel fasteners, the arbors are 100% plastic. The framework is ivory colored high-density polyethylene solid plastic PrimoPlank and the canopy is tan colored hollow PVC 2x4s with flush-capped lower ends.

The arches, circular top ridge and continuous circular purlins underneath are all power-flexed and this is the key to maintaining rigidity.  The straight lath pieces on top are all supported by the flexed framework.

 

Although the frame was constructed from solid plastic, it is rigid and does not flex or sway when pushed from any angle. That's because of its unique design. The stiff PVC lath arranged radially provides many narrow triangles throughout the canopy which makes the canopy fairly ridged. The continuous arches between the posts provide horizontal rigidity to the entire structure. The vertical rigidity comes from using metal-reinforced high-density 4x4s for posts.

Because the arbor is all plastic, there is very little maintenance involved in maintaining its pristine appearance -- It just needs an occasional hosing down because flying birds have no toilet training. However, placing this kind of arbor beneath any tree is not a good idea because sap will adhere to the PVC canopy lath and will require rubbing down with paint thinner to remove.

Now, let me point out here that someone can't just build this kind of arbor from the ground up. Nor does one build it in mid-air without temporary framework. That's where Mr. Deck's trade-secret construction methods come in.

This style arbor is not at all easy to erect. So be forewarned not to try this on your own; if it were straight-forward and easy to construct, I would be offering this style arbor as a do-it-yourself kit and minimizing my participation in its construction. In fact, it takes the experience of having put one of these up beforehand to be able to erect one without a lot of trial and error in getting all the curved springy plastic pieces aligned correctly and the inclined radial lath pieces to point exactly  to the center. It also takes a lot of special clamps and proper tools. So this style of arbor cannot be handed-off even to an experienced contractor who lacks this first-time experience.

Take note of the PVC-cable-based construct in the center which by design keeps the truncated canopy from unfurling under all the stress of that bent solid plastic frame. An engineering solution is to just periodically cable the circular ridge to a central point likes spokes in a wheel. What you see here is an architectural solution which trumps the engineering one. That cabled architectural construct in and of itself is a copyrighted design element of MR. DECK's and may not be duplicated without  license.

 

The panorama shot above highlights the spectacular dusk setting for this pair of unique radial arbors. It shows the under-lit canopies with spots pointed both into the canopy and downward. When the sky darkens, both canopies glow on the top side because the sides of the radial lath light that up too.

Here's how to figure what one arbor like this would cost you:

Take the smallest rectangular area that would contain the arbor regardless of whether it's round or open in the center, then multiply by $40 per sq. ft.  If the arbor has a grid style skylight in the center add another $45 per sq. ft. for its rectangular containment. 

These figures apply to arbors whose perimeter is no higher than 8 feet  and whose center doesn't exceed 12 ft. in height. This price is the basic cost and excludes any costs of providing drawings, permits and permit procurement.

Lighting is extra, and given an accessible electrical hookup, would add $200 per support post. The arbors in this project have one or two 100-watt halogen swivel spot light lamps on each post – they are UL wet-certified and can point to anywhere within the interior of the arbor. The lights are controlled by a single dimmer switch, one per each structure. A few of the spot lights were directed upward in each arbor to light-up the canopy from the underside at night.  At night the viewer sees a canopy that just glows.

Note how you do not see any electrical conduit.


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