Mr Deck Showpiece Decks and Arbors

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The Zajac Project

Architectural copyright  VA-1-396-266 12-15-06

Here is a contrasting two-color arbor with MR. DECK's copyrighted poppy-top canopy.  The radial rafter-beams are carved from kiln-dried 4x12 Douglas fir timbers and painted a color called "volcanic ash". The radial lath is "sand" colored hollow PVC plastic 2x4s and 2x2s (color "sand" for PVC plastic no longer available).

The skylight's octagonal frame is Douglas fir 3x12s, but the grid and inner-lining is constructed with sand-colored 2x6 and 5/8x12 PrimoPlank solid-polyethylene plastic (sand color still available). Although the skylight is octagonal (8-sided), the canopy containing it is a 10-sided polygon!

 

The rear of the canopy has been truncated across 3 virtual wedge-shaped sections and made into two larger sections with flat but still radial lath-work in order to accommodate both the boundary of the paved patio and the short distance to the nearby chain-link fencing running all along the backside of the arbor.

The columns are 8-inch diameter fiberglass. They have been prime-painted a sand-color and then finish-painted with a pixilated sandstone spray paint. The columns are indistinguish-able from lathe-carved sandstone!

Because of the requirement to keep the passageways open on both ends of the BBQ island, no column could be placed at the back ends of the BBQ counter that would have otherwise been used in the 10-sided scheme. Instead, a horizontal 4x6 beam spanning the open space was used to support the radial rafter beam that would otherwise be supported by a column. This technique was used on both sides of the BBQ island.

The same technique was also used on the back side to support the middle rafter beam instead of incorporating yet another column which would have bisected the panoramic view of the horizon by those sitting at the bar.

The result of all this column-minimization is a wide-open area beneath the canopy with a panoramic view of the hills, yet still retaining the architecturally interesting format of the poppy-top design.

All of the wooden components: arches, horizontal beams and octagonal skylight rim, are clad top-side with C-channel PVC plastic. The radial rafters have been each capped with a continuous ribbon of galvanized sheetmetal and then painted the same color as the beams themselves. With the interior of the skylight being constructed with colored polyethylene plastic and the radial lathwork being pre-colored PVC plastic, the entire canopy is both weather-protected and color-protected and hence maintenance free.

 

To top it all off, 12-volt flood lighting has been placed into 2-inch diameter, 2-inch deep metal cups recessed into all the radial rafter-beams and two in every arch -- 22 in all -- and still two more 12-volt swivel spotlights directed at the BBQ grill from the underside of two of the rafter-beams. Yet not one instance of exposed wiring or conduit is visible anywhere -- it's all hidden within the wooden framework and hollow columns!

The lights in the radial rafter-beams are mounted just 7-inches out from the columns and the slope of the rafter-beams directs their light against the front-side of the columns. The lights in the arches light up the bar's and BBQ's reflective green marble-top counters. At night, this BBQ setting is aglow from top to bottom and it's a sight to behold.


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